Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Sub Goerz SE120/SE124 (1 year) CAL VER /5500 DATE: 04-Sep-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.4 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 14 NUMBER OF LINES: 234 CONFIGURATION: Fluke 5500A ============================================================================= # # Compatibility: # 5500/CAL 4.23 or MET/CAL 4.23 or later. # # Subprocedures: # None # # Required Files: # None # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5500A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- P F V 1.002 ASK+ K X 1.003 HEAD [MEM2] 1.004 DISP This procedure can only test the following 1.004 DISP measurement unit plug-ins: 1.004 DISP 1.004 DISP [32] 811, 841, 812, 842, 813, and 843. 1.004 DISP 1.004 DISP Please check the plug-in unit type for [MEM2]. 1.005 MEMI Enter the number of the [MEM2] plug-in (eg. 841): 1.006 MATH M[1] = MEM 1.007 DISP Position the unused channels to the right edge of the 1.007 DISP chart recorder by turning the ZERO control knobs 1.007 DISP on each unused channel CLOCKWISE. 1.008 DISP Connect the 5500A to the UUT as follows: 1.008 DISP [32] 5500A NORMAL HI to [MEM2] INPUT HI 1.008 DISP [32] 5500A NORMAL LO to [MEM2] INPUT LO 1.009 HEAD CHART STOP POSITION: [MEM2] 1.010 RSLT =CHART STOP POSITION: [MEM2] 1.011 DISP Set the RANGE switch to 1V. 1.012 5500 0V S 2W 1.013 DISP Insert the recording pen into the appropriate channel. 1.013 DISP Lower recording pens with PEN button. 1.013 DISP Set paper feed OFF. 1.014 DISP Use the ZERO on the measuring units to shift the zero 1.014 DISP to the right-hand & left-hand stops. 1.015 EVAL Do {stop points extend past ends of chart 1.25mm +/-.75mm}? 2.001 HEAD PARALLELISM OF RECORDING: [MEM2] 2.002 RSLT =PARALLELISM OF RECORDING: [MEM2] 2.003 DISP The parallelism (recording made by pen in relation to 2.003 DISP the grid on the paper) may vary +/-0.2mm. 2.004 EVAL Is {the parallelism 0 +/- .2mm}? 3.001 HEAD CHART FEED: [MEM2] 3.002 RSLT =CHART FEED: [MEM2] 3.003 DISP Verify that the RANGE switch is set to 1V. 3.004 5500 0V S 2W 3.005 DISP Turn the ZERO control knob to center the pen on the 3.005 DISP chart paper. 3.006 DISP Set the PAPER FEED to 60cm/min. 3.006 DISP Set the CHART FEED button to ON. 3.007 5500 0.9Vpp 0.01H SQ S 2W 3.008 DISP Let the chart run for ONE COMPLETE CYCLE of the 3.008 DISP squarewave, then set the CHART FEED button to OFF 3.008 DISP (this will take approx. 100 seconds). 3.009 MESS Measure the number of centimeters it took the 3.009 MESS recording to complete ONE cycle. 3.009 MESS 3.010 EVAL Is {the CHART FEED ACCURACY 100cm +/-.01cm}? 4.001 HEAD ZERO DEVIATION: [MEM2] 4.002 RSLT =ZERO DEVIATION: [MEM2] 4.003 5500 0V S 2W 4.004 DISP Set the FUNCTION to DC VOLTS. 4.005 DISP Rotate the RANGE selector switch through all its 4.005 DISP positions. 4.005 DISP 4.005 DISP Check the maximum deviation of the trace during the 4.005 DISP switchover between ranges. 4.006 JMPL DEVIATION_TEST_811_841 MEM == 811 4.007 JMPL DEVIATION_TEST_811_841 MEM == 841 4.008 JMPL DEVIATION_TEST_812_842 MEM == 812 4.009 JMPL DEVIATION_TEST_812_842 MEM == 842 4.010 JMPL DEVIATION_TEST_813_843 MEM == 813 4.011 JMPL DEVIATION_TEST_813_843 MEM == 843 4.012 DISP The measurment unit is not one of the listed unit 4.012 DISP types (eg. 811, 841, 812, 842, 813, 843) therefore, 4.012 DISP the DEVIATION test will be skipped. 4.013 RSLT =ZER0 DEVIATION NOT TESTED, TYPE UNKNOWN 4.014 JMPL VARIABLE_RANGE_TEST 4.015 LABEL DEVIATION_TEST_811_841 4.016 MATH M[1] = 1 4.017 MESS [32] SWITCH BETWEEN MAXIMUM DEVIATION 4.017 MESS [32] ========================================= 4.017 MESS [32] 1mV - 2mV 2.0mm 4.017 MESS [32] 2mV - 5mV 1.0mm 4.017 MESS [32] 5mV - 500V 2.0mm 4.017 MESS 4.018 EVAL Are {the indicated deviations < MAXimum deviations}? 5.001 JMPL VARIABLE_RANGE_TEST 5.002 LABEL DEVIATION_TEST_812_842 5.003 MATH M[1] = 2 5.004 MESS [32] SWITCH BETWEEN MAXIMUM DEVIATION 5.004 MESS [32] ========================================= 5.004 MESS [32] 10mV - 100mV 1.0mm 5.004 MESS [32] 100mV - 100V 0.7mm 5.004 MESS 5.005 EVAL Are {the indicated deviations < MAXimum deviations}?? 6.001 JMPL VARIABLE_RANGE_TEST 6.002 LABEL DEVIATION_TEST_813_843 6.003 MATH M[1] = 3 6.004 MESS [32] SWITCH BETWEEN MAXIMUM DEVIATION 6.004 MESS [32] =========================================== 6.004 MESS [32] DC 100mV - 250V 1.0mm 6.004 MESS [32] DC .1mA - 1A 2.0mm 6.004 MESS [32] AC 100mV - 250V 2.0mm 6.004 MESS [32] AC .1mA - 1A 2.0mm 6.004 MESS 6.004 MESS Change function as necessary 6.005 EVAL Are {the indicated deviations < MAXimum deviations}? 7.001 LABEL VARIABLE_RANGE_TEST 7.002 MESS 7.003 HEAD VARIABLE RANGE: [MEM2] 7.004 RSLT =VARIABLE RANGE: [MEM2] 7.005 5500 0V S 2W 7.006 DISP Set the FUNCTION to DC VOLTS. 7.006 DISP Set the RANGE to 1V. 7.007 DISP Adjust the ZERO knob to 0mm (left edge) on the chart. 7.008 5500 0.100V S 2W 7.009 MATH MEM1 = M[1] - 1.5 7.010 JMPF 8.002 7.011 MESS Set the CAL/VER switch to VER. 7.011 MESS Rotate the VARiable control through its range. 7.011 MESS 7.011 MESS The full-scale deflection should be adjustable from 7.011 MESS 10% to 100%. 7.011 MESS 7.012 EVAL Does {the VAR change the full-scale deflection 10% - 100%}? 8.001 JMP 9.001 8.002 MESS Set the CAL/VER switch to VER. 8.002 MESS Rotate the VARiable control through its range. 8.002 MESS 8.002 MESS The full-scale deflection should be adjustable from 8.002 MESS 10% to 25%. 8.002 MESS 8.003 EVAL Does {the VAR change the full-scale deflection 10% - 25%}? 9.001 MESS 9.002 HEAD DEADBAND: [MEM2] 9.003 RSLT =DEADBAND: [MEM2] 9.004 5500 0V S 2W 9.005 DISP Set the RANGE switch to 1V. 9.006 DISP Set the ZERO control to CHART CENTER. 9.006 DISP Set the CAL/VER switch to CAL. 9.006 DISP Set the PAPER FEED to 60cm/min. 9.006 DISP Set the CHART FEED button to ON. 9.007 5500 -0.5V S 2W 9.008 PORT [D1999] 9.009 5500 0V S 2W 9.010 PORT [D3999] 9.011 5500 0.5V S 2W 9.012 PORT [D1999] 9.013 5500 0V S 2W 9.014 PORT [D1999] 9.015 DISP Set the CHART FEED button to OFF. 9.016 MESS Check the preceeding trace returns to the center after 9.016 MESS going to full scale in both directions. 9.016 MESS 9.016 MESS The deadband is the offset from center when returned to 9.016 MESS center. 9.016 MESS 9.017 EVAL Is {the DEADBAND (at chart center) <.3mm}? 10.001 MESS 10.002 HEAD LINEARITY: [MEM2] 10.003 RSLT =LINEARITY: [MEM2] 10.004 5500 0V S 2W 10.005 DISP Set the RANGE switch to 1V. 10.006 DISP Set the ZERO control to CHART CENTER. 10.006 DISP Set the SERVOGOR 120 TIME UNIT to 30cm/min. 10.006 DISP Set the CHART FEED button to ON. 10.007 5500 0.9Vpp 0.01H TI S 2W 10.008 DISP Wait for several cycles of the triangle waveform 10.008 DISP to be recorded, then set the CHART FEED button 10.008 DISP to button to OFF. 10.009 5500 * S 10.010 MESS Check the recorded waveform is straight lines and has no 10.010 MESS irregularities. 10.010 MESS 10.011 EVAL Is {the recording LINEAR +/-.1cm}? 11.001 HEAD RESPONSE TIME: [MEM2] 11.002 RSLT =RESPONSE TIME: [MEM2] 11.003 5500 0V S 2W 11.004 DISP Set the RANGE switch to 1V. 11.005 DISP Adjust the ZERO control to 0 (left chart edge). 11.005 DISP Set the SERVOGOR 120 PAPER FEED to 60cm/min. 11.005 DISP Set the CHART FEED button to ON. 11.006 5500 0.900V S 2W 11.007 DISP Set the CHART FEED button to OFF. 11.008 MESS The time between the start (0%) and the end (90%) of the 11.008 MESS movement should be approximately .5 seconds (5mm). 11.008 MESS 11.008 MESS The trace should NOT overshoot the 90% point by more 11.008 MESS than 2.5mm. 11.008 MESS 11.009 EVAL Are {the response time & overshoot characteristics correct}? 12.001 MESS 12.002 HEAD ACCURACY: [MEM2] 12.003 RSLT =ACCURACY: [MEM2] 12.004 DISP Set the RANGE to 10V 12.004 DISP Set the FUNCTION to DC VOLTS. 12.005 5500 0.000V S 2W 12.006 RSLT =[MEM2] Chart recording at 0 +/- 1.0mm 12.007 EVAL Is the [MEM2] Chart recording at 0 +/- 1.0mm? 13.001 5500 10.00V S 2W 13.002 RSLT =[MEM2] Chart recording at 100 +/- 1.0mm 13.003 EVAL Is the [MEM2] Chart recording at 100 +/- 1.0mm? 14.001 END